Flat sawing

{{short description|Woodworking process}}

File:Plain quarter sawn.png produced by flat sawing from a log. Plank A has been cut from the middle, and is as wide as the original log. Plank B has been cut closer to the side, and shows slash grain.]]Flat sawing, flitch sawing or plain sawing is a woodworking process that produces flat-cut or plain-cut boards of lumber.

{{cite book

|title=Civil Engineering Materials

|page=382

|author1=Nagaratnam Sivakugan

|author2=Carthigesu T. Gnanendran

|author3=Rabin Tuladhar

|author4=M. Bobby Kannan

|publisher=Cengage Learning

|date=2016

|isbn=9781337514606

|url=https://books.google.com/books?id=ifm5DQAAQBAJ

}}

Process

After an initial cut through the diameter of a log, parallel cuts produce flitches: strips of lumber with consistent thickness.

{{cite book

|title=Band Saw Fundamentals

|page=77

|author=Rick Peters

|publisher=Hearst Books

|date=2006

|isbn=978-1-58816-522-0

|url=https://books.google.com/books?id=gC25oJuA02gC

}} Two cuts on each flitch trim the bark from the sides, and reduces it to a standard board width with squared edges. Two more cuts at each end set the length.

Lumber can be quickly flat-cut with a side-by-side set of mechanical saws.{{Cite AV media|url=https://www.youtube.com/watch?v=Q6FxG3ll-lw |type=Video |title=How A Wind Powered Sawmill Works |publisher=YouTube |date=May 10, 2016}} A slower but sturdier method involves passing the log back and forth over a single saw.

To reduce buckling that may occur along the middle of flat-cut boards, the initial cut may be offset from the diameter, and resulting sections cut further before cutting the flitches.

Comparison

Flat-sawn wood often exhibits "flat-" or "slash grain", where the angle between the visible growth rings and the width of the board is 45° or less.

{{cite book

|title=Architectural Woodwork Standards

|editor=Stanley R. (Rob) Gustafson

|chapter=Glossary

|publisher=Architectural Woodwork Institute (AWI), Architectural Woodwork Manufacturers Association of Canada (AWMAC), and Woodwork Institute (WI)

|date=2014

|url=https://woodworkinstitute.com/wp-content/uploads/2018/04/2ndEdAWS_SmBkMrkd_141001.pdf

}} This makes the wood vulnerable to deformation as it dries, or if later exposed to moisture. Flat-sawn wood is less stable than quarter sawn or rift sawn wood, but can be produced more quickly and at lower cost.[http://www.hardwooddistributors.org/blog/postings/what-is-the-difference-between-quarter-sawn-rift-sawn-and-plain-sawn-lumber/ What is the difference between Quarter Sawn, Rift Sawn and Plain Sawn Lumber?] - Hardware Distributor's Association

The face of the board may show curved grain, sometimes with intricate patterns.

References

{{reflist}}