Flight spare

{{Short description|Copy of a spacecraft or spacecraft part}}

File:Mariner 10 flight spare.jpg was constructed but never used. NASA gave it to the Smithsonian Institution in 1982, which currently displays it in the Time and Navigation exhibition at the National Air and Space Museum.{{cite web |url=https://www.si.edu/object/spacecraft-mariner-10-flight-spare:nasm_A19830006000 |title=Spacecraft, Mariner 10, Flight Spare |author= |date= |website= |publisher= |access-date=2020-10-18 |quote=}}]]

A flight spare is a copy of a spacecraft or spacecraft part which is held in reserve in case it is needed for the mission. Flight spares are built to the same specifications as the original equipment (the "flight model"), and can be substituted in the case of damage or other problems with the flight model, reducing launch delays. The extra cost of building a flight spare can be justified by the enormous cost of delaying a launch by even a short amount of time.

Primary function

Flight spares are constructed as contingencies. As such, spare parts may be swapped onto a craft before launch, or completed spare spacecraft may be launched if the flight model is lost.

NASA has two basic types of spares, development spares and operational spares. NASA makes a determination about which parts need spares based on whether parts are custom built, and the lead-time for procurement. It also makes determinations about the quantities of spares, based on whether the part is critical to system operation, failure rate, and the expected life of the part.[https://web.archive.org/web/20071206114220/http://www.nasa.gov/offices/oce/llis/0724.html Public Lessons Learned Entry: 0724 - NASA Spares Philosophy]

The flight spare can also be useful during a space mission if a change to the original plan is required, since the effect of changes can be safely tested on the ground.

Reusage

Flight spares that go unused in their initial missions are still considered valuable. A 2017 NASA report on flight spare inventory control mentions hundreds of millions of dollars' worth of inventory, not all of it catalogued properly.{{cite web |url=https://oig.nasa.gov/docs/IG-18-001.pdf |title=NASA's Management of Spare Parts for its Flight Projects |author=Office of Inspector General, Office of Audits |date=2017-10-05 |website=nasa.gov |publisher=NASA |access-date=2020-10-18 |quote=}}

=New missions for old hardware=

Individual spare components manufactured for one mission may eventually fly on another. As a cost-saving measure, the Magellan spacecraft was made largely out of such parts:{{cite web |url=https://www2.jpl.nasa.gov/magellan/guide4.html |title=The Magellan Venus Explorer's Guide, Chapter 4: The Magellan Spacecraft |author= |date= |website=nasa.gov |publisher=NASA |access-date=2020-10-18 |quote=}}

;Reuse type legend: {{legend|#eaecf0|Flight spare}}{{legend|#cccccc|Design reuse}}

class="wikitable sortable"

! Component

! Origin

Attitude control computer

| Galileo

Bus

| Voyager program

Command and data subsystem

| Galileo

High- and low-gain antenna

| Voyager program

Medium-gain antenna

| Mariner 9

Power distribution unit

| Galileo

style="background-color:#cccccc;"

| Propellant tank

| Space Shuttle auxiliary power unit

Pyrotechnic control

| Galileo

Radio-frequency traveling-wave tube assemblies

| Ulysses

style="background-color:#cccccc;"

| Solid rocket motor

|Space Shuttle Payload Assist Module

style="background-color:#cccccc;"

| Star scanner

| Inertial Upper Stage

Thrusters

| Voyager program

=Flight spares on display=

Since few space probes return to Earth intact, flight spares are useful for posterity, and may go to museums. The Mariner 10 flight spare is such an example.

References

{{Reflist}}

See also

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Category:Spacecraft components

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