Indian locomotive class WAP-5

{{Short description|Indian class of high-speed electric locomotives}}

{{Use dmy dates|date=May 2019}}

{{Use Indian English|date=May 2019}}

{{Infobox locomotive

| name = WAP-5

| powertype = Electric

| image = BRC WAP5.jpg

| alt =

| caption = Vadodara based WAP-5 hauling Gujarat Express.

| builder = * Chittaranjan Locomotive Works (India)

| buildmodel = Lok 2000

| builddate = 1995–present

| totalproduction = 249 as of April 2025

| uicclass = Bo'Bo'

| gauge = {{RailGauge|5ft6in|lk=on}}

| bogies = Henschel Flexifloat

| wheeldiameter = New: {{convert|1092|mm|ftin|0|abbr=on}}
Half-worn: {{convert|1054|mm|ftin|abbr=on|frac=2}}
Full-worn: {{convert|1016|mm|ftin|0|abbr=on}}

| wheelbase = {{convert|13000|mm|ftin|abbr=on}}

| length = {{convert|18162|mm|ftin|0|abbr=on}}

| width = {{convert|3142|mm|ftin|abbr=on|frac=4}}

| height = {{convert|4237|mm|ftin|0|abbr=on}}

| axleload = {{convert|19.5|t}}

| locoweight = {{convert|78|t}}

| electricsystem = {{25 kV 50 Hz|25 kV 50 Hz AC}} Overhead

| collectionmethod = Pantograph

| gear ratio = 67:35:17 (160 km/h)
59:35:19 (180 km/h)

| tractionmotors = 4 ABB Group 6FXA 7059

| multipleworking = 2

| maxspeed = Operational: {{convert|160|km/h|mph|0|abbr=on}}
Trials: {{convert|184|km/h|mph|0|abbr=on}}
WAP-5A: {{convert|200|km/h|mph|0|abbr=on}}{{cite news|url=https://www.financialexpress.com/infrastructure/railways/make-in-india-speed-boost-for-indian-railways-gets-first-200-kmph-capable-aerodynamic-electric-locomotive/1374602/|title= ‘Make in India’ speed boost for Indian Railways! Gets first 200 kmph capable aerodynamic electric locomotive|access-date=1 December 2023|newspaper=Financial Express|date=6 November 2018}}

| poweroutput = {{convert|6000|hp|kW|0|abbr=on}}

| tractiveeffort = Starting: {{convert|258|kN|abbr=on}}

| locobrakes = Air and Regenerative

| trainbrakes = Air

| safety = TPWS (Train Protection and Warning System), Vigilance Control, Slip/Slide Control, Main Overload Relay, No Volt Relay, Over Voltage Protection and Earth Fault Relay

| operator = Indian Railways

| fleetnumbers = 30000-30200 & 35001+

| nicknames =

| deliverydate = 1995-1996

| firstrundate = 1997

| disposition = Active

}}

The Indian locomotive class WAP-5 is a class of electric locomotives used by Indian Railways. The first ten locomotives were imported from ABB in Switzerland in 1995 and later manufactured by Chittaranjan Locomotive Works in India. On 3 July 2014, a WAP-5 set an Indian speed record by hauling a train between Delhi and Agra at a speed of {{convert|160|km/h|abbr=on}}.{{cite news|title=200 km in 90 mins: Delhi-Agra high speed train sets new speed record |url=http://articles.economictimes.indiatimes.com/2014-07-03/news/51057656_1_speed-record-fastest-train-passenger-train|archive-url=https://web.archive.org/web/20140707064334/http://articles.economictimes.indiatimes.com/2014-07-03/news/51057656_1_speed-record-fastest-train-passenger-train|url-status=dead|archive-date=7 July 2014|access-date=10 July 2014|newspaper=The Economic Times|date=3 July 2014}} The locomotive has regenerative braking, flexible gear coupling, wheel-mounted disc brakes, and a potential for speed enhancement to {{convert|200|km/h|abbr=on}}. Braking systems include {{convert|160|kN|lbf|abbr=on}} regenerative brakes, disc brakes, automatic train air brakes and a charged spring parking brake.

Locomotive sheds

Last updated:- March 2025{{cite report|title=Loco holding|url=https://elocos.railnet.gov.in/Holding/holding_10_24.pdf|publisher=Railnet|access-date=16 October 2024}}

class="wikitable sortable" style="text-align:center; font-size: 90%;"

|+

! rowspan="2" style="background: skyblue; text-align:center"|Zone

! rowspan="2" style="background: skyblue; text-align:center"|Shed

! rowspan="2" style="background: skyblue; text-align:center"|Shed Code

! colspan="1" style="background: skyblue; text-align:center"|Quantity

! rowspan="2" style="background: skyblue; text-align:center"|Introduction Year

Eastern Railway

|Howrah

|HWHE

|40

|2019

Northern Railway

|Ghaziabad

|GZBE

|139

|1997

Western Railway

|Vadodara

|BRCE

|66

|2011

Southern Railway

|Royapuram

RPME

|4

|2025

colspan="3" |Total

!249

!

Variants

File:Aerodynamic_Ghaziabad_WAP-5_30164_with_Rupashi_Bangla_Express.jpg

In October 2015, a WAP-5A locomotive (no. 30086) was rolled-out with a gear ratio of 59:35:19 capable of speeds up to {{convert|200|km/h|abbr=on}} for trial runs. In March 2018, a WAP-5 locomotive (no. 30136) with an enhanced power output of {{Convert|4500|kW|hp}} was released which was later adopted as a standard based on successful trials. Some locomotives of this class are equipped with "Head On Generation" (HOG) in which electric power from the locomotive's pantograph is transferred to the coaches instead of "End Of Generation" where a power car equipped with diesel generator is provided at either end of the train rake to supply power.{{cite news|url=http://www.indianexpress.com/news/train-had-wap7-engine-black-box-may-reveal-cause/816265/0|title=Train had WAP-7 engine, 'black box' may reveal cause|newspaper=Indian Express|date=9 Aug 2010|access-date=25 Aug 2012}}{{cite web|url=http://www.clw.indianrailways.gov.in/view_section.jsp?lang=0&id=0,296,306,470|title=Recent Developments|publisher=Chittaranjan Locomotive Works|access-date=25 Aug 2012}}{{cite report|url=http://www.rdso.indianrailways.gov.in/works/uploads/File/Electrical(1).pdf|title=Development of Electric locomotive with Head On Generation (HOG) facility|publisher=Indian Railways|access-date=1 December 2023}} The first WAP-5 locomotive (no. 30140) with HOG was rolled by CLW in June 2018.{{Citation needed|date=March 2025}}

File:One_of_the_Tejas_WAP-5s_with_Kochuveli-Indore_Weekly_Express.jpg

In October 2020, two WAP-5 locomotives (no. 35012 and 35013) were given an asymmetric body design with an aerodynamic profile for one cab and a blunt profile for another cab at the opposite end, which is intended to be semi-permanently coupled with a train in a push-pull configuration for Tejas Express services. The two locomotives have a power output of {{Convert|6000|hp|kW}} and will have a maximum speed of {{Convert|160|km/h|mph}}.{{cite news|title=New Aerodynamic 160 kmph WAP-5 Locomotives Flagged Off At CLW |url=https://www.railpost.in/new-aerodynamic-160-kmph-wap-5-locomotives-flagged-off-at-clw/|work=Railpost.in|date=2 October 2020|access-date=27 December 2020}} Two modified WAP-5 locomotives (35027 and 35028) are used to haul the Amrit Bharat Express in a similar push-pull configuration.{{cite news|last=Nigam|first=Saumya|date=27 December 2023|title=Amrit Bharat Express to launch with Push-Pull technology and other exciting features|url=https://www.indiatvnews.com/explainers/amrit-bharat-express-to-launch-with-push-pull-technology-and-other-exciting-features-details-2023-12-27-909203|access-date=28 December 2023|work=India TV|language=en}}{{cite news|date=30 October 2023|title=Vande Sadharan train: All you need to know; How it is different from Vande Bharat train?|url=https://www.businesstoday.in/latest/in-focus/story/vande-sadharan-train-all-you-need-to-know-how-it-is-different-from-vande-bharat-train-403792-2023-10-30|access-date=30 December 2023|work=Business Today|language=en}}

File:Amrit_Bharat_trainset.jpg

Technical specifications

A 24 coach (1430 t) passenger rake can be accelerated to 110 km/h in 312.1 seconds (over 6 Km), to 120 km/h in 402sec (6.9km); and to 130km/h in 556 sec (14.2km) by a WAP5.{{cite web|url=https://iricen.gov.in/iricen/books_jquery/bo-bo.pdf|title=Monograph on Bo-Bo Flexi Coil Fabricated Bogie|publisher=Indian Railways Institute of Civil Engineering|access-date=20 March 2023|date=June 2017}}{{cite web|url=https://iricen.gov.in/iricen/ipwe_seminar/2017/15.pdf|title=Simulation of mix-traffic railway networks|publisher=Indian Railways Institute of Civil Engineering|access-date=20 March 2023|year=2017}} Specifications are as follows:{{cite report|url=http://www.irfca.org/faq/faq-loco2e.html#loco|title=Locomotive specifications|publisher=IRFCA|access-date=1 December 2023}}

class="wikitable"style="text-align:left;"style="font-size: 85%"

|+Technical specifications

! colspan=2 | General Information

Gauge

|Broad gauge {{convert|1676|mm|ftin|abbr=on|frac=8}}

Line voltage

|25000 V

Type of current

|Alternating Current (AC)

Axle load

|{{convert|19.5|t}}

AAR classification

|Bo-Bo

Length over head-stocks

|{{convert|16880|mm|ftin|abbr=on|frac=8}}

Length over buffers

|{{convert|18162|mm|ftin|abbr=on|frac=8}}

Bogie wheel base

|{{convert|2800|mm|ftin|abbr=on|frac=8}}

Wheel base

|{{convert|13000|mm|ftin|abbr=on|frac=8}}

Body width

|{{convert|3142|mm|ftin|abbr=on|frac=8}}

Cab length

|{{convert|2434|mm|ftin|abbr=on|frac=8}}

Pantograph locked down height

|{{convert|4237|mm|ftin|abbr=on|frac=8}}

Bogie center distance

| {{convert|10200|mm|ftin|abbr=on|frac=8}}

Height over pantograph

| {{convert|4237|mm|ftin|abbr=on|frac=8}}

Body width

| {{convert|3142|mm|ftin|abbr=on|frac=8}}

Coupling

| Central Buffer Couplers (CBC)

Surface

| corrugated or plain

colspan=2|Traction motors
Type

|6FXA 7059 3-phase asynchronous motors, {{convert|1563|hp|kW|abbr=on|order=flip}}, 2180 V, 370 A continuous, 396 A for 1 hr, 540 A max, 1585 rpm continuous, 3174 rpm max, Weight 1990 kg. Forced-air ventilation, partly suspended. Torque 6930/10000 N-m. 96% efficiency.

Make

|ABB

Traction motors insulation

|Class 200

Traction Motor's Short Time Overload Rating

|1150 kW, 1540 V, 540 A, 1107 rpm

Traction Motor's 1 hour rating

|1150 kW, 2044 V, 396 A, 1485 rpm

Traction Motor's Continuous Rating

|1150 kW, 2180 V, 370 A, 1585 rpm

Number of Traction Motors

|4

Gear Ratio

|67:35:17 ({{convert|160|km/h|abbr=on|disp=or}})
59:35:19 ({{convert|200|km/h|abbr=on|disp=or}})

colspan=2 | Transformer
Type

|ABB LOT-7500/LOT-7775: {7475 kVA/7775 kVA, 25 kV, 299A-primary/311A}-primary, {4x1269 V, 4x1450 kVA, 4x1142 A}-secondary, {1000 V, 334 kVA, 334 A}-Auxiliary, {960 V, 2x622.5 kVA, 2x648 A}- Hotel Load and {1154 V, 400 kVA, 347 A}-Filter

Transformer Insulation

|Class A

Make

|ABB, HI VOLT, BHEL

Weight

|10000 +/-3% kg

colspan=2 | Power Converter
Number of converters

|2

Semiconductors

|GTO thyristors / IGBT

GTO

|

Type : UW-2423-2810

SG 3000G X H24 GTO thyristors (D 921S45 T diodes), 14 thyristors per unit (two units). Line converter rated at 2 x 1269 V @ 50 Hz, with DC link voltage of 2800 V. Drive converter rated at 2180 V phase to phase, 953 A output current *per phase, motor frequency from 0 to 160.3 Hz.

IGBT

|IGBT type 5SNA 1200G450300

2105 kW, individual axle control configuration, MITRAC software, water cooled.

Newer locomotives have IGBT based propulsion system.

colspan=2 | Hotel Load Converter
Make

|BHEL / ABB

Rating

|2x500 kVA

Voltage

|750 V +/- 5%, 3 phase

colspan=2 | Bogie
Type

|Bo-Bo Henschel Flexifloat bogies with quill drive.

Bogie center distance {{convert|10200|mm|ft|abbr=on}}; bogie wheelbase {{convert|2800|mm|ft|abbr=on}}

  • Unsprung mass per axle: 2.691 t
  • This Locomotive has a Fully Suspended Drive.
Drive Arrangement

| Gear coupling and 3-stage gears

Design

| 2-axle fabricated

Primary suspensioncoil
Secondary suspensioncoil
colspan=2 | Pantograph
Type

|Two Stone India (Calcutta) AM-92, Two WBL-85, Two Schunk for the imported locomotives.

Pantograph Weight

|231 kg

colspan=2 | Other information
2 FLAKT ABB Traction Motor Blowers

|3.6 cubic meter per sec

Landert Traction Motor Blower Motor

|3 phase, 415 V, 50 Hz, 2930 rpm, 25 kW

200L55-RFXH2A-01 Traction Motor Blower Motor Insulation

|Class F

2 Oil Cooler Blowers

|8.8 cubic meter per sec

Landert Oil Cooler Blower Motor

|3 phase, 415 V, 50 Hz,2930 rpm, 25 kW

200L55-RH2A Oil Cooler Blower Motor Insulation

|Class F

2 Howden Safanco Scavenge Blowers for Traction Motors and Oil Cooler Blower

|0.664 cubic meter per sec

Landert Scavenge Blower Motor for Traction Motors and Oil Cooler

|3 phase, 415 V, 50 Hz, 2850 rpm, 3 kW

100L28-R2C Scavenge Motor Blower Motor Insulation

|Class H

2 Transformer Oil Pumps by Plumeliaz

|1000 liters per minute

Landert Transformer Oil Pump Motor

|3-phase, 415 V, 50 Hz, 2850 rpm, 4.7 kW

112M-2B type Transformer Oil Pump Motor Insulation

|Class F

2 Converter Oil Pumps by Plumeliaz

|960 liters per minute

Converter Oil Pump Motor by Landert

|3-phase, 415 V, 50 Hz, 2860 rpm, 11 kW

112M-2F type Converter Oil Pump Motor Insulation

|Class F

2 Main Compressors by D&M

|1 kg/cm2

Main Compressor Motor by Landert

|3-phase, 415 V, 50 Hz, 730 rpm, 15 kW

200155-RPAH8B Main Compressor Motor Insulation

|Class H

2 Machine Room Blower by Flakt and ABB

|1 cubic meter per sec.

Machine Room Blower Motor by Landert

|1-phase, 415 V, 50 Hz, 2830 rpm, 2.6 kW

132M-RFXHE2C type Machine Room Blower Motor Insulation

|Class F

Scavenge Blower for Machine Room Blower by Howden Safanco

|0.1 cubic meter per sec.

Scavenge Blower Motor for Machine Room Blower by Landert

|1-phase, 415 V, 50 Hz, 2910 rpm, 0.75 kW

9DL24-RE2C type Scavenge Blower Motor for Machine Room Blower Insulation

|Class F

Auxiliary Compressor by D&M and Bristol

|141.6 ft per min., 7.03 kg per cm2.

Auxiliary Compressor Motor by D&M

|110 VDC, 1450 rpm, 75 kW

Battery by Saft Nife

|110 V, 199 AH, NiCd (SAF-39 SBL199)

Performance

The WAP-5 (5440 HP) has the following capacity for ICF coaches in tonnes:

class="sortable wikitable"style="text-align:center;"style="font-size: 70%"
GradientStart40 km/h50 km/h60 km/h70 km/h80 km/h90 km/h100 km/h110 km/h120 km/h130 km/h140 km/h150 km/h160 km/h
Level1500+1500+1500+1500+1500+1500+1500+1500+1500+1500+1500+1500+14701230
1 in 5001500+1500+1500+1500+1500+1500+1500+1500+1500+1500+147012501065910
1 in 2001500+1500+1500+1500+1500+1500+1500+1500+13501160995860745645
1 in 1501500+1500+1500+1500+1500+1500+1500+13101125970840730635550
1 in 1001500+1500+1500+1500+146013251125970840730635555480420
1 in 501010955940865780710610525455400345305265230

The average weight of an ICF coach is 55 tonnes.

Gallery

File:WAP-5 at Bhopal.jpg|WAP-5 resting at Bhopal.

File:Ghaziabad WAP 5.jpg

File:WAP-5 at Itarsi.JPG

File:WAP-5 loco - 30032 at Chandigarh.jpg

File:Ghaziabad WAP 5 pulling Sapt kranti Express in full swing at140 kmph.jpg

File:BHOPAL SHATABDI arriving HABIBGANJ with GZB WAP-5.jpg

File:WAP5 ^30014 of Ghaziabad with 12004 Swarn Shatabdi - Flickr - Dr. Santulan Mahanta.jpg

File:GZB WAP5 ^30013 NAVKIRTI with BRC WAP4E ^22676 behind - Flickr - Dr. Santulan Mahanta.jpg

File:WAP5 with Indore Pune Exp.jpg

See also

References