Mazda F engine#FS

{{More citations needed|date=May 2007}}

{{Infobox automobile engine

|image=1983 Mazda FE engine (626 cp).jpg

|caption=Carburetted 8-valve FE engine in a 1983 626 GC

|name=Mazda F engine

|manufacturer=Mazda

|production=1977–2002

|configuration=Inline-4

|block=Cast iron

|head=Alloy

|valvetrain=SOHC 2 & 3 valves x cyl.
DOHC 4 valves x cyl.

|fueltype=Gasoline

|fuelsystem=Carburetor, Fuel injection

|coolingsystem=Water cooled

|turbocharger=IHI RHB5 VJ11 with air-to-air intercooler (some versions)

|displacement={{convert|1769|cc|L|1|abbr=on|disp=flip}}
{{convert|1789|cc|L|1|abbr=on|disp=flip}}
{{convert|1839|cc|L|1|abbr=on|disp=flip}}
{{convert|1970|cc|L|1|abbr=on|disp=flip}}
{{convert|1991|cc|L|1|abbr=on|disp=flip}}
{{convert|1998|cc|L|1|abbr=on|disp=flip}}
{{convert|2184|cc|L|1|abbr=on|disp=flip}}

|bore={{convert|80|mm|in|2|abbr=on}}
{{convert|81|mm|in|2|abbr=on}}
{{convert|83|mm|in|2|abbr=on}}
{{convert|86|mm|in|2|abbr=on}}

|stroke={{convert|77|mm|in|2|abbr=on}}
{{convert|85|mm|in|2|abbr=on}}
{{convert|86|mm|in|2|abbr=on}}
{{convert|88|mm|in|2|abbr=on}}
{{convert|92|mm|in|2|abbr=on}}
{{convert|98|mm|in|2|abbr=on}}

|compression=7.8:1, 8.6:1, 9.1:1, 9.2:1, 9.7:1, 10.0:1

|power={{cvt|73-170|PS|kW hp|0}}

|torque={{convert|89-190|lbft|0|abbr=on}}

}}

The F engine family from Mazda is a mid-sized inline-four piston engine with iron block, alloy head and belt-driven SOHC and DOHC configurations. Introduced in 1983 as the 1.6-litre F6, this engine was found in the Mazda B-Series truck and Mazda G platform models such as Mazda 626/Capella as well as many other models internationally including Mazda Bongo and Ford Freda clone, Mazda B-series based Ford Courier, Mazda 929 HC and the GD platform-based Ford Probe

There were four basic head types within the F range, the diesel SOHC 8-valve (R-series), the petrol SOHC 8-valve, petrol SOHC 12-valve, and the petrol DOHC 16-valve. These heads came attached to multiple variations of the different blocks and strokes. Only the petrol 8-valve and 12-valve shared the same gasket pattern. It was built at the Miyoshi Plant in Miyoshi, Hiroshima, Japan.

Predecessors (VC/MA/F)

These engines are only the predecessors to the F-series engines, in no other way related. They were fitted to rear-wheel drive models in a longitudinal arrangement. This is in contrast to the successor engines that were designed for transverse front-wheel drive applications as had become the trend in the late-1970s and early-1980s.

=VC=

The VC is a {{convert|1769|cc|L|1|abbr=on|disp=flip}} overhead camshaft inline-four, with a bore and a stroke of {{convert|80x88|mm|in|2|abbr=on}}. It was all new in 1975 (pre-1975 1.8 Couriers got the earlier, long-stroke VB engine) and has an alloy eight-valve head on an iron block. Output varied considerably depending on market and installation, in a 1981 UK-market B1800 it is {{Convert|84|hp|kW PS|0|abbr=on}} DIN at 5000 rpm and {{Convert|13.7|kgm|Nm lbft|0|abbr=on}} at 2500 rpm.{{citation | type = brochure | title = The Mazda B1800 Pickup | publisher = Mazda Car Imports (GB) | location = Tunbridge Wells, Kent, UK |date=May 1981 | id = B1800/81/5 }}

Applications:

{{anchor|MA|F|1970}}

=MA/F=

The {{convert|1970|cc|L|1|abbr=on|disp=flip}} was designated MA. Bore was as for the VC, {{convert|80|mm|2|abbr=on}}, but stroke was increased to {{convert|98|mm|2|abbr=on}}. This SOHC engine with a 2–barrel carburettor produced {{Convert|89|hp|kW PS|0|abbr=on}} and {{convert|109|lbft|0|abbr=on}}. A more fuel-efficient 1–barrel version produced {{Convert|77|hp|kW PS|0|abbr=on}}. Later on, this engine was designated the F.

Applications:

F6

The smallest of the F-family engines is the F6 8-valve SOHC engine. Essentially a de-bored and de-stroked version of the base FE 2.0 with a bore and stroke of {{convert|81x77|mm|2|abbr=on}}. At a compression ratio of 8.6:1, output is {{Convert|73|hp|kW PS|0|abbr=on}} at 5500 rpm and {{convert|89|lbft|0|abbr=on}} at 3500 rpm. It replaced the F/NA 1.6 from the previous generation.

Applications:

F8

A destroked FE at {{convert|77|mm|2|abbr=on}}, the {{convert|1789|cc|L|1|abbr=on|disp=flip}} F8 comes in several configurations including a 12-valve head and fuel injection later in its life. It has a very high rod/stroke ratio of 2:1, bore and a stroke of {{convert|86x77|mm|2|abbr=on}}. With a compression ratio of 8.6:1, power output is {{Convert|80|hp|kW PS|0|abbr=on}} at 5500 rpm and {{convert|98|lbft|0|abbr=on}} at 2500 for the 8-valve SOHC carburetted versions.

Applications:

F8-DOHC

The F8-DOHC is a DOHC F8 and basically a de-stroked version of the FE-DOHC displacing {{convert|1789|cc|L|1|abbr=on|disp=flip}}. It uses the same exhaust cam, but a different intake cam with less lift and a long, single-runner intake manifold. The F8 is usually identified by its unpainted cam cover. Output was {{Convert|115|PS|kW hp|0|abbr=on}} at 6000 rpm and {{convert|115|lbft|0|abbr=on}} at 5000 rpm. It is usually found in wagon variants.

Applications:

FE

The {{convert|1998|cc|L|1|abbr=on|disp=flip}} FE has a square {{convert|86|mm|2|abbr=on}} bore and stroke. It was available as an 8-valve SOHC and 12-valve SOHC. Outputs are {{Convert|82|PS|kW hp|0|abbr=on}} at 5000 rpm and {{Convert|152|Nm|lbft|0|abbr=on}} at 2500 rpm for the 8-valve carburetor version, or {{Convert|120|PS|kW hp|0|abbr=on}} at 5300 rpm and {{Convert|178|Nm|lbft|0|abbr=on}} at 3700 rpm with fuel injection, 12-valve SOHC and a higher compression ratio (10.0:1 vs 8.6:1).

Applications:

==FET==

The {{convert|1998|cc|L|1|abbr=on|disp=flip}} fuel-injected, turbocharged FET version of the FE produced {{Convert|135|hp|kW PS|0|abbr=on}} at 5250 rpm and {{convert|175|lbft|0|abbr=on}} at 2800 rpm.{{citation needed|date=October 2022}} It was a variant of the 8-valve SOHC FE Featuring a small turbocharger and no intercooler producing {{Convert|7|psi|bar|abbr=on}} of boost. As such it features the same {{Convert|86|mm|2|abbr=on}} bore and stroke of the FE. The Japanese variant of this engine was dubbed the Magnum Turbo and produces {{cvt|145|PS|kW hp|0}}. Given that the peak power for the naturally aspirated, fuel-injected FE is {{Convert|118|hp|kW PS|0|abbr=on}}, the rated power for the FET is said to be conservative.

Applications:

{{anchor|FE-DE|FE-ZE|FE3|FE-DOHC}}

FE-DOHC

{{Infobox automobile engine

| image =

| name = Mazda FE-DOHC

| aka = FE-DE, FE-ZE and FE3

| manufacturer = Mazda

| type = Inline 4-cylinder

| predecessor = Mazda FE

| successor = Mazda FS, Mazda L-engine, MZR

| bore = 86 mm

| stroke = 86 mm

| displacement = 1998 cc

| length =

| diameter =

| width =

| height =

| weight =

| block = Cast iron

| head = Aluminium

| valvetrain = DOHC 16-valve

| supercharger =

| turbocharger =

| fuelsystem = EFI

| fueltype = Petrol

| oilsystem =

| coolingsystem = Water

| power = {{cvt|132|-|165|PS|kW hp|0}}

| specpower = 54kW/L

| torque = 133 lbs/ft (182 Nm), 150 lbs/ft (203 Nm)

| compression = 8.8:1, 9.2:1, 9.5:1, 10:1, 10.5:1

| fuelcon =

| specfuelcon =

| oilcon =

| configuration = Inline-four

}}

The FE-DOHC is the 16 valve DOHC variant of the FE. The official Mazda engine codes of newer iterations are FE-DE and FE-ZE, depending on output level. Commonly called the FE3 which is also stamped into its head castings. The FE-DOHC shares the same dimensions as the original FE-SOHC, including the square {{Convert|86|mm|2|abbr=on}} bore x stroke and it has a 1.74 rod/stroke ratio. The FE-DOHC is usually identified by a gold-coloured cam cover, however not always. There were at least five different FE-DOHC engines available with various compression ratio, camshaft and ECU tuning combinations, however none were fitted with a turbocharger from the factory. In European 10.0:1 compression, non-catalytic trim, the FE-DOHC produces 148 ps (108 kW) at 6000 rpm and 133 lb/ft (182 Nm) at 4000 rpm. The 9.2:1 compression, catalytic converter version produces 140 ps. The Japanese domestic market variants produce anywhere between 145 ps and 165 ps. The only vehicle with 165ps was the 96-97 Capellas Wagons, FX (MT or AT) or FX Cruising (Only exists in AT). These received different tail lights to the earlier wagons.

The FE-DOHC was a European and Japanese market engine only (excluding use by Kia), and as such was only ever delivered in vehicles by Mazda to countries in those markets, with the exception of New Zealand who also received European market models. The engine was first fitted to the GD model 1988-1992 626 GT, 1987-1991 Capella, and the 626 Coupé GT 2.0i/Capella C2 GT-X and GT-R. In South Africa, Samcor – who built Mazdas under licence – also fitted the FE-DOHC engine to the Mazda 323 from 1991 to 1994.

Alongside the sedan, hatch and coupé models the FE-DOHC was also being used in the GV wagon, which ran until 1997. The rest of the world mainly received the FE-DOHC in the 1995–2003 Kia Sportage, built by Kia under license. Kia first introduced the engine in March 1992, when they installed it in the Kia Concord, a license built version of the 1982 Mazda Capella. The Sportage variant was reconfigured for rear-wheel drive configuration with long single-runner intake manifold, low-duration cams and exclusively in the low compression ratio of 9.2:1.

Applications:

  • 1988–1997 Mazda Capella/626
  • 1991–1993 323 200i (South Africa)
  • 1992–1993 Ford Laser 2.0iRS and Meteor 2.0 16v (South Africa)
  • 1995–2003 Kia Sportage{{cite book|title=FE Service Manual|publisher=Mazda|location=Section 1A | page = 14}}
  • 1992-1995 Kia Concord

;Capella Cargo variants

class="wikitable"
1.8 Cargo SV

|08.1992 - 09.1994

|18114

|FF

|MT

|G

|1.8

|F8

|115

|E-GV8W

1.8 Cargo SV

|08.1992 - 09.1994

|19147

|FF

|AT

|G

|1.8

|F8

|115

|E-GV8W

1.8 Cargo SX

|08.1992 - 09.1994

|21379

|FF

|MT

|G

|1.8

|F8

|115

|E-GV8W

1.8 Cargo SX

|08.1992 - 09.1994

|22412

|FF

|AT

|G

|1.8

|F8

|115

|E-GV8W

1.8 Wagon SV

|10.1994 - 06.1996

|18936

|FF

|MT

|G

|1.8

|F8

|115

|E-GV8W

1.8 Wagon SV

|10.1994 - 06.1996

|19969

|FF

|AT

|G

|1.8

|F8

|115

|E-GV8W

1.8 Wagon SV

|07.1996 - 10.1997

|18936

|FF

|MT

|G

|1.8

|F8-DE

|115

|E-GV8W

1.8 Wagon SV

|07.1996 - 10.1997

|19969

|FF

|AT

|G

|1.8

|F8-DE

|115

|E-GV8W

1.8 Wagon SV-F

|07.1996 - 10.1997

|21890

|FF

|AT

|G

|1.8

|F8-DE

|115

|E-GV8W

1.8 Wagon SX

|10.1994 - 06.1996

|22190

|FF

|AT

|G

|1.8

|F8

|115

|E-GV8W

1.8 Wagon SX

|07.1996 - 10.1997

|22190

|FF

|AT

|G

|1.8

|F8-DE

|115

|E-GV8W

2.0 Cargo GT

|10.1990 - 07.1992

|22812

|4WD

|MT

|G

|2.0

|FE

|150

|E-GVER

2.0 Cargo GT

|10.1990 - 07.1992

|23845

|4WD

|AT

|G

|2.0

|FE

|145

|E-GVER

2.0 Cargo GT

|08.1992 - 09.1994

|25299

|4WD

|MT

|G

|2.0

|FE

|150

|Y-GVER

2.0 Cargo GT

|08.1992 - 09.1994

|26332

|4WD

|AT

|G

|2.0

|FE

|145

|Y-GVER

2.0 Wagon FX

|10.1994 - 06.1996

|25610

|4WD

|MT

|G

|2.0

|FE

|150

|E-GVER

2.0 Wagon FX

|10.1994 - 06.1996

|26643

|4WD

|AT

|G

|2.0

|FE

|145

|E-GVER

2.0 Wagon FX

|07.1996 - 10.1997

|26599

|4WD

|MT

|G

|2.0

|FE-ZE

|165

|E-GVER

2.0 Wagon FX

|07.1996 - 10.1997

|27632

|4WD

|AT

|G

|2.0

|FE-ZE

|165

|E-GVER

2.0 Wagon FX cruising

|07.1996 - 10.1997

|28076

|4WD

|AT

|G

|2.0

|FE-ZE

|165

|E-GVER

2.0 Wagon SV

|10.1994 - 06.1996

|24411

|4WD

|AT

|G

|2.0

|FE

|145

|E-GVER

2.0 Wagon SV

|07.1996 - 10.1997

|21079

|FF

|AT

|G

|2.0

|FE-DE

|145

|E-GVEW

2.0 Wagon SV

|07.1996 - 10.1997

|24600

|4WD

|AT

|G

|2.0

|FE-DE

|145

|E-GVER

2.0 Wagon SX cruising

|07.1996 - 10.1997

|24944

|FF

|AT

|G

|2.0

|FE-DE

|145

|E-GVEW

=Design=

The Mazda FE-DOHC uses a wide-angle, DOHC, belt-driven valvetrain configuration with flat-tappet 33 mm HLA bucket lifters. It is a non interference design. There are two valve springs per valve and four valves per cylinder. While a dual valve spring configuration is used, the stock springs are fairly low-sprung. Low spring rates were chosen for fuel efficiency and increased valvetrain longevity, and low friction with the dual valve springs for the reduction of harmonics and increased valve stability.

The head gasket used on the Kia version can be sourced in North America, but the builder must note that the coolant passage holes are configured for a RWD cooling system. Attempting to use the RWD head gasket in FWD cooling configuration will result in improper flow and can result in overheating of cylinder #4. Like many DOHC engines, this engine has an interference valvetrain design, making periodic timing belt changes vital to the engine's life. Should the timing belt break the engine should be replaced as piston and valvetrain damage will occur.

The Mazda FE-DOHC came with several different camshaft profiles from the factory. As such there were several camshaft combinations available.

class="wikitable"
Camshaft

! Lift (mm)

! Duration (deg)

FE5A

| 8.855

| 250°

FE3N

| 8.852

| 245°

FEAP

| 8.650

| 230

KO13

| ?

| ?

F8K1

| 6.800

| 225

The F8K1 was the intake camshaft for the F8-DOHC, only listed due to family ties.

The combinations available:

class="wikitable"
Intake

! Exhaust

FE5A

| FE5A

FE3N

| FE3N

FEAP

| FE3N

FE3N

| KO13

F8K1

| FE3N

==VICS==

The FE-DOHC featured Mazda's VICS system, short for Variable Inertia Control System, a variable intake setup to optimize runner length and resonance at different engine speeds. Much like Toyota's Acoustic Control Induction System, it had two sets of intake runners, a long set for low-medium RPMs, and a short set for high RPMs. It was operated by a vacuum solenoid based on the engine's current speed, actuating a pair of butterflies inside the manifold to open or close the short runners past 5400 RPM. This system has been used on many Mazda engines since including the BP. The K-series V6 engines used a different principle to the same effect dubbed VRIS. Two versions of the VICS intake system exist, one has steeper straighter runners than the other, which is kinked for vehicle packaging reasons. VICS was not present on the F8-DOHC or some of Kia version of the FE-DOHC, both of which use a conventional intake manifold design.

F2

The F2 is a stroked version of the FE with a bore and stroke of {{convert|86x94|mm|2|abbr=on}}, for a displacement of {{convert|2184|cc|L|1|abbr=on|disp=flip}}. Introduced for the 1988–1992 GD platform cars, it can also be found in the B2200 pickup and Ford Probe. A high-output variant of the F2 coded F2H2 was used in RWD configuration in the Mazda 929. The compression ratio was raised to 9.2:1 and produced {{convert|127|hp|kW PS|0|abbr=on}}/{{convert|141|lbft|Nm|abbr=on}}. Although available as an 8-valve SOHC in the B2200, this engine is most commonly a 12-valve SOHC. With an 8.6:1 compression ratio, it generates {{convert|110|hp|kW PS|0|abbr=on}} at 4700 rpm and {{convert|130|lbft|0|abbr=on}}.

Applications:

F2T

The F2T is a turbocharged version of the F2 equipped with an IHI-supplied RHB5 VJ11 turbocharger and an air-to-air intercooler. Internally the engine retains its bore and stroke of {{convert|86x94|mm|2|abbr=on}}, but has a lower compression ratio of 7.8:1. It produces {{convert|145|hp|kW PS|0|abbr=on}} at 4300 rpm and {{convert|190|lbft|0|abbr=on}}. It is rumored that this figure was produced at the drive wheels, as this engine was suspected to be under-rated. However Mazda had only ever quoted these figures as SAE Net and DIN which are crankshaft rating standards, as required by law in the countries where the cars were sold. Due to the increased torque output, Mazda was forced to increase the strength of the transmission for the F2T, producing the H-type, the strongest FWD gearbox Mazda produced at the time.

Applications:

{{anchor|RF|R-series|Diesel}}

R-series

{{main|Mazda Diesel engine}}

The R-series engines are diesel variants that are very closely related to the F-series, sharing essentially the same engine block.

Later engines with 'F' nomenclature

The FS and FP are structurally different from the original F-blocks with much smaller bore spacing, much shorter deck height and smaller head and journal dimensions. The FS and FP are more closely related to the Mazda BP engine than they are with the original F-engine.

=FS=

The {{convert|1991|cc|L|1|abbr=on|disp=flip}} FS has a bore and stroke of {{convert|83x92|mm|2|abbr=on}} and produces {{cvt|130|PS|kW hp|0}} and {{cvt|135|lbft|Nm|0}} in its most common variant up to {{cvt|170|PS|kW hp|0}} in the Japanese domestic market. In 1998 the engine evolved into the FS-DE by undergoing several changes, most notably a distributorless ignition as well as the move from hydraulic lifters to solid shim-on-bucket lifters. Japan received a couple of variations of the FS motor, all with increased power outputs. The highest is the Mazdaspeed Familia version of the FS-ZE which produces {{cvt|170|PS|kW hp|0}}. Mazdaspeed US decided to turbocharge the US FS-DE, known as the FS-DET in 2003, for the Mazdaspeed Protegé. This model generates {{cvt|170|hp|kW PS|0}}, practically the same as the naturally aspirated Mazdaspeed Familia edition FS-ZE but with a plumper torque curve. This means that the Mazdaspeed Protegé's engine is internally identical to the regular FS-DE, except with a turbocharger installed.

The updated FS-DE engine did enjoy a few minor technical features, such as:

  • Oil Squirters
  • VICS (Variable Inertial Charge System) - A system that can vary the volume of the intake manifold resulting in a broader power band. There were known issues with this system, the most noteworthy was a defect which allowed screws that secured the VICS butterfly valves to come loose and end up being sucked into the engine. Some engines had to be replaced entirely due to the extent of the damage caused.[http://www.mazdas247.com/forum/showthread.php?t=123619298] VICS recall information
  • VTCS (Variable Tumble Control System) - A set of butterflies in the intake manifold that would close to promote low emissions combustion under cold start at low engine speeds. These had a reputation of being noisy at times.
  • Windage Tray

Applications:

=FP=

The {{convert|1839|cc|L|1|abbr=on|disp=flip}} FP is a destroked version of the FS, with a bore and stroke of {{convert|83x85|mm|2|abbr=on}}. It produces {{convert|122|hp|kW PS|0|abbr=on}} and {{convert|120|lbft|0|abbr=on}}. This engine is often incorrectly called the F8, which is the earlier destroked engine based on the FE. The FP enjoys a much better power band vs the FS due to slightly different camshafts and a better rod ratio over the regular FS-DE.

The FP is very close to the FS in many ways and shares a large percentage of parts but has its own FP specific block, crank, rods, pistons and timing belt. The pistons for the FS produce a compression ratio of 9.1:1 (USDM) but when FP pistons are used in the FS they yield 9.7:1 compression ratio. The biggest performance difference is that the European 1.8L FP & 2.0L FS both have maximum compression of {{convert|15|bar|psi|abbr=on}} vs the North American 2.0L FS which has a maximum compression of {{convert|11.5|bar|psi|abbr=on}}. The KL & FS ATX engines both require 10° BTDC ignition timing while the FS MTX & FP require 12° BTDC. The FP does not share the same G25M-R transmission as the FS. In the Protegé it uses a F25M-R instead.

Applications:

References

3. Chilton's Repair and Tune-up guide Mazda Pickups 1971-86 copyright 1986

4. http://protegefaq.net/