SDI (engine)

{{Short description|Type of diesel engine}}

{{Use dmy dates|date=June 2020}}

The SDI engine is a design of naturally aspirated (NA) direct injection diesel engine developed and produced by Volkswagen Group for use in cars and vans, along with marine engine (Volkswagen Marine){{cite web|url=http://www.vw-m.de/index.php?id=6&L=1|title=Volkswagen Marine > Engines <|publisher=Volkswagen Group|work=Volkswagen.de|year=2009|access-date=4 November 2009|archive-url=https://web.archive.org/web/20110719113053/http://www.vw-m.de/index.php?id=6&L=1|archive-date=19 July 2011}}{{cite web|url=http://www.vw-m.de/download.php?d=uploads/vwm/Self-study_programme_061214999999.pdf|title=Boat engines from Volkswagen Marine – Self-study programme M001 – Design and function|publisher=Volkswagen Group|work=Volkswagen Marine|date=April 2001|access-date=18 February 2010|archive-url=https://web.archive.org/web/20110719113107/http://www.vw-m.de/download.php?d=uploads%2Fvwm%2FSelf-study_programme_061214999999.pdf|archive-date=19 July 2011}} and Volkswagen Industrial Motor{{citation|url=http://www.mi-uk.com/products/engines/downloads/sdi19industrial.pdf|title=The SDI 1.9 Industrial Engine|publisher=Volkswagen AG|work=mi-uk.com|date=March 2005|access-date=4 November 2009|archive-url=https://web.archive.org/web/20110714082530/http://www.mi-uk.com/products/engines/downloads/sdi19industrial.pdf|archive-date=14 July 2011}} applications.

The SDI brand name (derived from "Suction Diesel Injection" or "Suction Diesel Direct Injection", the latter a literal translation of the {{langx|de|Saugdiesel-Direkteinspritzung}}){{citation|title=Volkswagen Caddy owners manual, RHD models|work=Volkswagen AG|year=2000}}{{cite book|author=Max Bohner |author2=Richard Fischer |author3=Rolf Gscheidle |title=Fachkunde Kraftfahrzeugtechnik|edition=27|publisher=Europa-Lehrmittel |publication-place=Haan-Gruiten|year=2001|language=de|ISBN=3-8085-2067-1}}{{cite web|url=http://www.sgpetch.co.uk/pages/motability/abbreviations|title=Abbreviations|publisher=SG Petch Ltd (SEAT franchised dealer)|work=SGPetch.co.uk|access-date=17 December 2009|archive-url=https://web.archive.org/web/20101129114205/http://sgpetch.co.uk/pages/motability/abbreviations|archive-date=29 November 2010}} was adopted in order to differentiate between earlier and less efficient indirect injection engines, called SD or "Suction Diesel", which were also produced by Volkswagen Group.

SDI engines are only produced in inline or straight engine configurations; and as they originate from a German manufacture, are designated as either R4 or R5, taken from the {{langx|de|Reihenmotor}}. They are available in various displacements (from 1.7 to 2.5 litres), in inline-four (R4 or I4) and inline-five (R5 or I5), in various states of tune, depending on intended application.

The SDI engine is generally utilised in applications where reliability and fuel economy are of primary concern. These engines lack any type of forced induction, hence the use of 'suction' in the title, and their power output is lower than a turbocharged engine of similar displacement. For example, the 2.0 SDI engine fitted to the Volkswagen Golf Mk5 has a peak power output of {{convert|55|kW|PS bhp|0}}; whereas the same engine in Turbocharged Direct Injection (TDI) form is rated at {{convert|103|kW|PS bhp|0}} or {{convert|125|kW|PS bhp|0}}, depending on specifications.

SDI engines and applications

class="wikitable" style="font-size: 92%" width=100%

|+SDI engines: specifications, performance and applications{{cite web|url=http://www.alex-original.com/Categories.asp?page=inner&CategoryID=125&TopID=89&CategoryName=VOLKSWAGEN&TopName=Air%20Conditioning%20Units%3CBR%3ERight%20Hand%20Drive|title=Products – VOLKSWAGEN|publisher=Alex Original ltd|work=Alex-Original.com|access-date=4 November 2009}}{{cite web|url=http://www.gates.com/europe/file_save_common.cfm?thispath=Europe%2Fdocuments_module&file=TB_020_addendum.pdf|title=TB 20 addendum – Technical Bulletin for Volkswagen Group timing belt renewal intervals|work=Gates.com|access-date=4 November 2009}}

!model!!designation
or ID code(s)!!engine
displacement!!peak power
at rpm (Directive 80/1269/EEC)!!max. torque
at rpm!!notable
design features!!notes & application(s)

colspan=7|automotive engines
valign="top"

|1.7 SDI

AHB, AHG, AKU, AKW{{convert|1716|cc|1}}{{convert|44|kW|PS bhp|0|abbr=on}} @ 4,200{{convert|115|Nm|0|abbr=on}}
@ 2,200
Bosch VP37 ({{langx|de|VerteilerPumpe}}) electronic distributor injection pumpVolkswagen Lupo, SEAT Arosa, Volkswagen Polo (some markets), Volkswagen Caddy Typ 9K
valign="top"

|1.9 SDI

ASY, AEY, AGD{{convert|1896|cc|1}}{{convert|47|kW|PS bhp|0|abbr=on}} @ 4,200{{convert|125|Nm|0|abbr=on}}
@ 1,600-2,800
Bosch VP37 (VerteilerPumpe) electronic distributor injection pumpVolkswagen Polo Mk3, Volkswagen Polo Classic, Volkswagen Golf Mk3, Volkswagen Caddy Typ 9U/9K, SEAT Inca, Škoda Octavia (Mk1), Škoda Fabia, Volkswagen Bora (some markets), Volkswagen Jetta King, Volkswagen Jetta Pioneer
valign="top"

|1.9 SDI

AGP, AQM{{convert|1896|cc|1}}{{convert|50|kW|PS bhp|0|abbr=on}} @ 4,000{{convert|133|Nm|0|abbr=on}}
@ 1,800
Bosch VP37 (VerteilerPumpe) electronic distributor injection pumpVolkswagen Polo Mk3, Volkswagen Golf Mk4, Volkswagen Caddy Typ 9U/9K, SEAT Ibiza, SEAT Inca, SEAT León Mk1 (1M), Škoda Octavia (Mk1) Volkswagen Bora (some markets)
valign="top"

|{{nowrap|2.0 SDI PD}}

BDJ, BST{{convert|1968|cc|1}}{{convert|51|kW|PS bhp|0|abbr=on}} @ 4,200{{nowrap|{{convert|140|Nm|0|abbr=on}}}}
@ 2,200-2,400
Bosch Pumpe Düse
technology
Volkswagen Caddy Typ 2K
valign="top"

|{{nowrap|2.0 SDI PD}}

BDK{{convert|1968|cc|1}}{{convert|55|kW|PS bhp|0|abbr=on}} @ 4,200{{convert|140|Nm|0|abbr=on}}
@ 2,200-2,400
Bosch Pumpe Düse
technology
Volkswagen Golf Mk5
valign="top"

|{{nowrap|2.5 R5 SDI}}

AGX{{convert|2461|cc|1}}{{convert|55|kW|PS bhp|0|abbr=on}}{{convert|160|Nm|0|abbr=on}}Inline-five engine, Bosch VP37 (VerteilerPumpe) electronic distributor injection pumpVolkswagen LT28 and LT35 vans (05/96-04/01)
colspan=7|marine engines
valign="top"

|1.9 SDI

SDI 40–4,{{cite web|url=http://www.vw-m.de/fileadmin/PDFs/engine_performance_SDI_40-4_e.pdf|title=SDI 40-4 – engine performance|work=vw-m.de|publisher=Volkswagen Marine|access-date=18 February 2010|archive-url=https://web.archive.org/web/20110719113413/http://www.vw-m.de/fileadmin/PDFs/engine_performance_SDI_40-4_e.pdf|archive-date=19 July 2011}}
SDI 50–4,{{cite web|url=http://www.vw-m.de/fileadmin/PDFs/engine_performance_SDI_50-4_e.pdf|title=SDI 50-4 – engine performance|work=vw-m.de|publisher=Volkswagen Marine|access-date=18 February 2010|archive-url=https://web.archive.org/web/20110719113420/http://www.vw-m.de/fileadmin/PDFs/engine_performance_SDI_50-4_e.pdf|archive-date=19 July 2011}}
SDI 60-4{{cite web|url=http://www.vw-m.de/fileadmin/PDFs/engine_performance_SDI_60-4_e.pdf|title=SDI 60-4 – engine performance|work=vw-m.de|publisher=Volkswagen Marine|access-date=18 February 2010|archive-url=https://web.archive.org/web/20110719113441/http://www.vw-m.de/fileadmin/PDFs/engine_performance_SDI_60-4_e.pdf|archive-date=19 July 2011}}
{{convert|1896|cc|1}}{{nowrap|{{convert|29|kW|PS bhp|0|abbr=on}} @ 2,600 /}}
{{convert|37|kW|PS bhp|0|abbr=on}} @ 3,000 /
{{convert|44|kW|PS bhp|0|abbr=on}} @ 3,600
{{nowrap|{{convert|126|Nm|0|abbr=on}} @ 2,000 /}}
{{convert|130|Nm|0|abbr=on}} @ 2,000 /
{{convert|129|Nm|0|abbr=on}} @ 2,000
Bosch VP37 (VerteilerPumpe) electronic distributor injection pumpSmall motor cruisers. Optional connection for heater core or hot water preparation for use in sailboats
valign="top"

|{{nowrap|2.5 R5 SDI}}

SDI 55–5,{{cite web|url=http://www.vw-m.de/fileadmin/PDFs/engine_performance_SDI_55-5_e.pdf|title=SDI 55-5 – engine performance|work=vw-m.de|publisher=Volkswagen Marine|access-date=18 February 2010|archive-url=https://web.archive.org/web/20110719113705/http://www.vw-m.de/fileadmin/PDFs/engine_performance_SDI_55-5_e.pdf|archive-date=19 July 2011}}
SDI 75-5{{cite web|url=http://www.vw-m.de/fileadmin/PDFs/engine_performance_SDI_75-5_e.pdf|title=SDI 75-5 – engine performance|work=vw-m.de|publisher=Volkswagen Marine|access-date=18 February 2010|archive-url=https://web.archive.org/web/20110719113716/http://www.vw-m.de/fileadmin/PDFs/engine_performance_SDI_75-5_e.pdf|archive-date=19 July 2011}}
{{convert|2461|cc|1}}{{nowrap|{{convert|40|kW|PS bhp|0|abbr=on}} @ 2,500 /}}
{{convert|55|kW|PS bhp|0|abbr=on}} @ 3,600
{{convert|155|Nm|0|abbr=on}}
@ 2,250
Inline-five engine, Bosch VP37 (VerteilerPumpe) electronic distributor injection pumpYachts and motor cruisers
colspan=7|industrial engines (80/1269/EEC-rated)
valign="top"

|1.9 SDI

430/BXT{{convert|1896|cc|1}}{{convert|30|kW|PS bhp|0|abbr=on}}Bosch VP37 (VerteilerPumpe) electronic distributor injection pumpVolkswagen Industrial Motor
valign="top"

|1.9 SDI

444{{convert|1896|cc|1}}{{convert|44|kW|PS bhp|0|abbr=on}} @ 3,600{{convert|130|Nm|0|abbr=on}}
@ 2,200
Bosch VP37 (VerteilerPumpe) electronic distributor injection pumpVolkswagen Industrial Motor

:Notes: Volkswagen Marine engines were originally rated according to Directive 80/1269/ EEC. However, some are now being rated to ISO 8178-4.{{citation needed|date=March 2010}}

==Lubricants==

Like their related Volkswagen Group Turbocharged Direct Injection diesel engines, Volkswagen AG requires that motor oil lubricants for SDI engines must conform to one of the officially approved standards VW505.00, 505.01, 506.00, 506.01, or 507.00.{{cite web|title=Volkswagen oil specifications|url=http://www.oilspecifications.org/volkswagen.php|work=OilSpecifications.org|access-date=19 February 2010}}{{Failed verification|date=June 2022|reason=Source (accessed 2020!) gives uses for each oil, but does not specifically mention SDI.}} 'Generic' oil standards such as the American Petroleum Institute 'API',{{cite web|title=American Petroleum Institute|url=http://www.oilspecifications.org/api.php|work=OilSpecifications.org|access-date=19 February 2010}} or European Automobile Manufacturers Association 'ACEA'{{cite web|title=ACEA engine oil sequences|url=http://www.oilspecifications.org/acea.php|work=OilSpecifications.org|access-date=19 February 2010}} are not in themselves recognised or approved by VW, although such an oil may also conform to one of the specific VW standards.

Many formulations of motor oils from most brands are now "VW Approved" to the above standards. However some unapproved 'off brands' print the VW number on the label, implying that they meet the said standard, but hide in small type the word "recommended".{{citation needed|date=February 2010}} Only Volkswagen AG can grant the necessary approvals, following in-house testing.{{citation needed|date=February 2010}} Volkswagen Germany (and Volkswagen of America) publish up-to-date lists of currently approved oils on their respective websites, along with the technical resource, erWin.{{cite web|title=Approved oils – from erWin online|url=https://erwin.volkswagen.de/erwin/showApprovedOils.do|publisher=Volkswagen AG|work=erWin.Volkswagen.de|access-date=19 February 2010}} {{registration required}}

All SDI-engined models with "LongLife Servicing", "Extended Service Intervals", "ESI", or "WIV", must be lubricated by official 'LongLife' lubricants, namely VW506.00 (for non-PD), VW506.01 (for PD), or VW507.00. According to VW 'generic' longlife lubricants, or those certified by other manufacturers such as General Motors,{{cite web|title=General Motors oil specifications|url=http://www.oilspecifications.org/general_motors_gm.php|work=OilSpecifications.org|access-date=19 February 2010}} BMW{{cite web|title=BMW oil specifications|url=http://www.oilspecifications.org/bmw.php|work=OilSpecifications.org|access-date=19 February 2010}} or Mercedes-Benz{{cite web|title=Mercedes oil specifications|url=http://www.oilspecifications.org/mercedes_mb.php|work=OilSpecifications.org|access-date=19 February 2010}} should not be used.

==SDI vs other VW Group diesel engines==

The following table contains a selection of current and historical Volkswagen Group compression-ignition SDI diesel engines for comparison of performance and operating characteristics with other naturally aspirated and forced induction engines of the same capacity:

{{expand section|MEP, max operating revs, dates|date=August 2009}}

class="wikitable sortable" border="1" style="margin:1em auto; text-align:center; font-size:90%;" width=100%

!engine
model
!!engine
displacement
!!engine configuration
& diesel fuel system!!valvetrain!!max.
power:
kW
(PS)!!rpm
for
max.
power!!max.
torque:
Nm
(ft·lbf]!!rpm
for
max.
torque!!specific
power
:
kW/L
(PS/L)!!max
MEP:
bar!!MEP @
max.
power:
bar!!max
operating
revs:
rpm!!dates
installed

align='left'|{{nowrap|1.4 SD}}{{convert|1391|cc|1|abbr=on}}inline 4, indirect injection
mechanical distributor injection pump
8v
SOHC
35
(48)
4,50082
(60)
2,700 – 3,50025.2
(34.5)
5,000Polo 2, 2F
late 1980s -
early 1990s
align='left'|{{nowrap|1.4 TDI}}{{convert|1422|cc|1|abbr=on}}inline 3, turbo direct injection
mechanically pressurised, electrically triggered pumpe-duse unit injectors
12v
SOHC
59
(80)
4,000195
(144)
2,20041.5
(56.3)
Polo Bluemotion, first generation
2006 -
2010
align='left'|{{nowrap|1.7 D}}{{convert|1716|cc|1|abbr=on}}inline 4, indirect injection
mechanical distributor injection pump
8v
SOHC
42
(57)
4,500103
(76)
2,80024.5
(33.2)
10/1986-
05/1992
align='left'|{{nowrap|1.7 SDI}}{{convert|1716|cc|1|abbr=on}}inline 4, direct injection
electronic distributor injection pump
8v
SOHC
44
(60)
4,200115
(85)
2,20025.6
(35.0)
07/1996-
07/2005
align='left'|{{nowrap|1.9 D}}{{convert|1896|cc|1|abbr=on}}inline 4, indirect injection
mechanical distributor injection pump
8v
SOHC
47
(64)
4,300124
(91)
2,500-
3,200
24.8
(33.8)
align='left'|{{nowrap|1.9 SD}}{{convert|1896|cc|1|abbr=on}}inline 4, indirect injection
electronic distributor injection pump
8v
SOHC
36
(49)
3,000121
(89)
1,80019.0
(25.8)
current
(Industrial)
align='left'|{{nowrap|1.9 SDI}}{{convert|1896|cc|1|abbr=on}}inline 4, direct injection
electronic distributor injection pump
8v
SOHC
50
(68)
4,000133
(98)
1,80026.4
(35.9)
current
align='left'|{{nowrap|1.9 TD}}{{convert|1896|cc|1|abbr=on}}inline 4, indirect injection
mechanical distributor injection pump
8v
SOHC
55
(75)
4,200150
(111)
2,00029.0
(39.6)
align='left'|{{nowrap|1.9 TDI}}{{convert|1896|cc|1|abbr=on}}inline 4, direct injection
electronic distributor injection pump
8v
SOHC
66
(90)
3,750210
(155)
1,90034.8
(47.5)
align='left'|{{nowrap|1.9 TDI PD}}{{convert|1896|cc|1|abbr=on}}inline 4, direct injection
Pumpe Düse (PD) Unit Injector
8v
SOHC
96
(131)
4,000310
(229)
1,90050.6
(69.1)
current
align='left'|{{nowrap|2.0 SDI PD}}{{convert|1968|cc|1|abbr=on}}inline 4, direct injection
Pumpe Düse (PD) Unit Injector
8v
SOHC
55
(75)
4,200140
(103)
2,40027.9
(38.1)
current
align='left'|{{nowrap|2.0 TDI PD}}
140 PS
{{convert|1968|cc|1|abbr=on}}inline 4, direct injection
Pumpe Düse (PD) Unit Injector
8v
SOHC
103
(140)
4,000320
(236)
1,80052.3
(71.1)
20.4315.70current
align='left'|{{nowrap|2.0 TDI PD 16v}}
170 PS
{{convert|1968|cc|1|abbr=on}}inline 4, direct injection
Pumpe Düse (PD) Unit Injector
16v
DOHC
125
(170)
4,200350
(258)
1,800-
2,500
63.5
(86.4)
current
align='left'|{{nowrap|2.0 TDI CR 16v}}
170 PS
{{convert|1968|cc|1|abbr=on}}inline 4, direct injection
common rail (CR)
16v
DOHC
125
(170)
4,200350
(258)
1,750-
2,500
63.5
(86.4)
current
align='left'|{{nowrap|2.5 R5 SDI}}
75 PS
{{convert|2461|cc|1|abbr=on}}inline 5, direct injection
electronic distributor injection pump
10v
SOHC
55
(75)
3,600155
(114)
2,25022.3
(30.5)
02/2002-
current
align='left'|{{nowrap|2.5 R5 TDI CR}}
163 PS
{{convert|2461|cc|1|abbr=on}}inline 5, direct injection
common rail (CR)
10v
SOHC
120
(163)
3,500350
(258)
2,00048.8
(66.3)
current
align='left'|{{nowrap|2.5 R5 TDI PD}}
174 PS
{{convert|2461|cc|1|abbr=on}}inline 5, direct injection
Pumpe Düse (PD) Unit Injector
10v
SOHC
128
(174)
3,500400
(295)
2,00052.0
(70.7)
20.4317.84current
valign="top" class="sortbottom"

!engine
model
!!engine
displacement!!engine configuration
& diesel fuel system!!valvetrain!!max.
power:
kW
(PS)!!rpm
for
max.
power!!max.
torque:
Nm
(ft·lbf)!!rpm
for
max.
torque!!specific
power:
kW/L
(PS/L)!!max
MEP:
bar!!MEP @
max.
power:
bar!!max
operating
rpm!!dates
installed

References

{{Reflist}}