Saponification value#Unsaponifiables

{{Short description|Milligrams of a base required to saponify 1g of fat}}

{{use mdy dates|date=October 2022}}

File:Verseifung Seife V3 KOH.svg reaction of a triglyceride molecule (left) with potassium hydroxide (KOH) yielding glycerol (purple) and salts of fatty acids (soap).]]

Saponification value or saponification number (SV or SN) represents the number of milligrams of potassium hydroxide (KOH) or sodium hydroxide (NaOH) required to saponify one gram of fat under the conditions specified.{{cite web | url=https://www.aocs.org/attain-lab-services/methods/methods/search-results?method=111542|title=Saponification Value of Fats and Oils|access-date=January 18, 2018}}{{cite web | url=http://www.kyoto-kem.com/en/pdf/industry/FatVegetableOil/ETIB-99307.pdf | title=Saponification value of Fat and Oil | work=kyoto-kem.com | access-date=July 8, 2016}}{{cite encyclopedia|author=Klaus Schumann |author2=Kurt Siekmann |title=Soaps|url=https://onlinelibrary.wiley.com/doi/abs/10.1002/14356007.a24_247|encyclopedia=Ullmann's Encyclopedia of Industrial Chemistry|year=2005|pages=a24_247 |publisher=Wiley-VCH|place=Weinheim|doi=10.1002/14356007.a24_247|isbn=3-527-30673-0|url-access=subscription}} It is a measure of the average molecular weight (or chain length) of all the fatty acids present in the sample in form of triglycerides. The higher the saponification value, the lower the fatty acids average length, the lighter the mean molecular weight of triglycerides and vice versa. Practically, fats or oils with high saponification value (such as coconut and palm oil) are more suitable for soap making.

Determination

To determine saponification value, the sample is treated with an excess of alkali (usually an ethanolic solution of potassium hydroxide) for half an hour under reflux. The KOH is consumed by reaction with triglycerides, which consume three equivalents of base. Diglycerides consume two equivalents of KOH. Monoglycerides and free fatty acids, as well as other esters such as lactones, consume one equivalent of base.{{rp|98}} At the end of the reaction the quantity of KOH is determined by titration using standard solution of hydrochloric acid (HCl). Key to the method is the use of phenolphthalein indicator, which indicates the consumption of strong base (KOH) by the acid, not the weak base (potassium carboxylates). The SV (mg KOH/ g of sample) is calculated as following:

{{EquationRef|Eq. 1}} {{NumBlk|:|\textrm{SV} = \frac{(\textrm{B} - \textrm{S}) \times \textrm{M} \times 56.106}

{\textrm{W}_\textrm{oil/fat}}|1}}

:where:

:\textrm{B} is the volume of HCl solution used for the blank run, in mL;

:\textrm{S} is the volume of HCl solution used for the tested sample, in mL;

:\textrm{M} is the molarity of HCl solution, in mol / L;

:{{nts|56.1}} is the molecular weight of KOH, in g / mol;

:{\textrm{W}_\textrm{oil/fat}} is the weight of sample, in g.

For example, standard methods for determination of SV of vegetable and animal fats are as follows:

{{table}}

! Product

! Standard method

Fats and oils

|ISO 3657:2020
ASTM D5558

Petroleum products

|ASTM D94

Mineral oils

|DIN 51559

The SV can also be calculated from the fatty acid composition as determined by gas chromatography (AOCS Cd 3a-94).{{Cite journal|last=Knothe|first=Gerhard|date=2002|title=Structure indices in FA chemistry. How relevant is the iodine value?|url=https://aocs.onlinelibrary.wiley.com/doi/abs/10.1007/s11746-002-0569-4|journal=Journal of the American Oil Chemists' Society|volume=79|issue=9|pages=847–854|doi=10.1007/s11746-002-0569-4 |s2cid=53055746|issn=1558-9331|doi-access=free}}

Handmade soap makers who aim for bar soap use sodium hydroxide (NaOH), commonly known as lye, rather than KOH (caustic potash) which produces soft paste, gel or liquid soaps. In order to calculate the lye amount needed to make bar soap, KOH values of SV can be converted to NaOH values by dividing KOH values by the ratio of the molecular weights of KOH and NaOH (1.403).{{Cite web|title=Saponification Chart|url=https://www.fromnaturewithlove.com/resources/sapon.asp|access-date=2020-09-13|website=www.fromnaturewithlove.com}}

Calculation of average molecular weight of fats and oils

The theoretical SV of a pure triglyceride molecule can be calculated by the following equation (where MW is its molecular weight):{{Cite book|last1=Gunstone|first1=F.D.|url=https://books.google.com/books?id=INZa6WmqDA8C|title=The Lipid Handbook|last2=Harwood|first2=J.L.|publisher=CRC Press|year=2007|isbn=978-1-4200-0967-5|edition=Third|location=Boca Raton, FL|page=424|oclc=327018169}}

{{EquationRef|Eq. 2}} {{NumBlk|:|\textrm{MW}_\textrm{oil/fat} = \frac{ 3 \times 1000 \times 56.106} \textrm{SV} + 38.049|2}}

:where:

:3 is the number of fatty acids residues per triglyceride

:1000 is the conversion factor for milligrams to grams

:56.1 is the molar mass of KOH.

:38.049 is the molecular mass of glycerol backbone

For instance, triolein, a triglyceride occurring in many fats and oils, has three oleic acid residues esterified to a molecule of glycerol with a total MW of 885.4 (g / mol). Therefore, its SV equals 190 mg KOH / g sample.{{Cite book|last1=Gunstone|first1=F.D.|url=https://books.google.com/books?id=INZa6WmqDA8C|title=The Lipid Handbook|last2=Harwood|first2=J.L.|publisher=CRC Press|year=2007|isbn=978-1-4200-0967-5|edition=Third|location=Boca Raton, FL|page=424|oclc=327018169}} In comparison, trilaurin with three shorter fatty acid residues (lauric acid) has a MW of 639 and an SV of 263.

As it can be seen from equation (2), the SV of a given fat is inversely proportional to its molecular weight. Actually, as fats and oils contain a mix of different triglycerides species, the average MW can be calculated according to the following relation:

{{EquationRef|Eq. 3}} {{NumBlk|:|\textrm{MW}_\textrm{oil/fat} = \frac{ 168318} \textrm{SV} + 38.049|3}}

This means that coconut oil with an abundance of medium chain fatty acids (mainly lauric acid) contain more fatty acids per unit of weight than, for example, olive oil (mainly oleic acid). Consequently, more ester saponifiable functions were present per g of coconut oil, which means more KOH is required to saponify the same amount of matter, and thus a higher SV. The calculated molecular weight (Eq. 3) is not applicable to fats and oils containing high amounts of unsaponifiable material, free fatty acids (> 0.1%), or mono- and diacylglycerols (> 0.1%).{{Cite book|last=Nielsen|first=Suzanne|url=https://books.google.com/books?id=D9RwcUKQsHsC&pg=PA248|title=Food Analysis|date=2014-09-04|publisher=Springer Science & Business Media|isbn=978-1-4419-1477-4}}{{rp|247–248}}

Unsaponifiables <span class="anchor" id="Unsaponifiables"></span>

Unsaponifiables are components of a fatty substance (oil, fat, wax) that fail to form soaps when treated with alkali and remain insoluble in water but soluble in organic solvents. For instance, typical soybean oil contains, by weight, 1.5 – 2.5% of unsaponifiable matter. Unsaponifiables include nonvolatile components : alkanes, sterols, triterpenes, fatty alcohols, tocopherols and carotenoids as well as those that mainly result from the saponification of fatty esters (sterols esters, wax esters, tocopherols esters, ...). This fraction may also contain environmental contaminants and residues of plasticizers, pesticides, mineral oil hydrocarbons and aromatics.{{Cite book|last1=Belitz|first1=H.-D.|url=https://books.google.com/books?id=lPELBwAAQBAJ&pg=PA224|title=Food Chemistry|last2=Grosch|first2=Werner|last3=Schieberle|first3=Peter|date=2013|publisher=Springer Science & Business Media|isbn=978-3-662-07279-0}}

Unsaponifiable constituents are an important consideration when selecting oil mixtures for the manufacture of soaps. Unsaponifiables can be beneficial to a soap formula because they may have properties such as moisturization, conditioning, antioxidant, texturing etc. On the other hand, when proportion of unsaponifiables is too high (> 3%), or the specific unsaponifiables present do not provide significant benefits, a defective or inferior soap product can result. For example, shark oil is not suitable for soap making as it may contain more than 10% of unsaponifiable matter.{{Cite book|last1=Fryer|first1=Percival J.|url=https://books.google.com/books?id=RucaAgAAQBAJ&pg=PA90|title=Technical Handbook of Oils, Fats and Waxes|last2=Weston|first2=Frank E.|date=2013-12-19|publisher=Cambridge University Press|isbn=978-1-107-68731-8}}

For edible oils, the tolerated limit of unsaponifiable matter is 1.5% (olive, refined soybean), while inferior quality crude or pomace oil could reach 3%.{{Cite web|date=2019|title=Trade standard applying to olive oils and olive pomace oils (COI/T.15/NC No 3/Rev. 14)|url=https://www.internationaloliveoil.org/wp-content/uploads/2019/12/trade-standard-REV-14-Eng.pdf|access-date=2020-09-15|website=internationaloliveoil.org}}{{Cite web|date=2013|title=USDA commodity requirements document for bulk oil and tallow|url=https://www.fsa.usda.gov/Internet/FSA_File/bot2.pdf|access-date=2020-09-15|website=fsa.usda.gov}}

Determination of unsaponifiables involves a saponification step of the sample followed by extraction of the unsaponifiable using an organic solvent (i.e. diethyl ether). Official methods for animal and vegetable fats and oils are described by ASTM D1065 - 18, ISO 3596: 2000 or 18609: 2000, AOCS method Ca 6a-40.

Saponification values and unsaponifiables of various oils and fats

class="wikitable sortable"

! Fat / oil

! Saponification value (mg KOH / g sample){{Cite book|last=Gunstone|first=Frank|url=https://books.google.com/books?id=J5YsuYLIOvsC&pg=PA69|title=Oils and Fats in the Food Industry|date=2009|publisher=John Wiley & Sons|isbn=978-1-4443-0243-1}}{{Cite book|last1=Akoh|first1=Casimir C.|url=https://books.google.com/books?id=sPglndmgXU8C&pg=PA102|title=Food Lipids: Chemistry, Nutrition, and Biotechnology, Third Edition|last2=Min|first2=David B.|date=2008|publisher=CRC Press|isbn=978-1-4200-4664-9}}

! Unsaponifiable matter (%){{Cite web|title=Physical Properties of fats and Oils|url=http://www.dgfett.de/material/physikalische_eigenschaften.pdf|access-date=September 14, 2020|website=Deutsche Gesellschaft für Fettwissenschaft e.V.}}

Beeswax

|{{Nts|60}} – 102

|> {{Nts|52}}

Canola oil

|{{Nts|182}} – 193

|< {{Nts|0.2}}

Cocoa butter

|{{Nts|192}} – 200

|{{Nts|0.2}} – 1

Coconut oil

|{{Nts|248}} – 265

|{{Nts|0.1}} – 1.4

Corn oil

|{{Nts|187}} – 195

|{{Nts|1}} – 3

Cottonseed oil

|{{Nts|189}} – 207

|< {{Nts|2}}

Fish oil{{Cite book|last1=Turchini|first1=Giovanni M.|url=https://books.google.com/books?id=mNgR0uYpZr8C&pg=PA247|title=Fish Oil Replacement and Alternative Lipid Sources in Aquaculture Feeds|last2=Ng|first2=Wing-Keong|last3=Tocher|first3=Douglas Redford|date=2010|publisher=CRC Press|isbn=978-1-4398-0863-4}}

|{{Nts|179}} – 200

|{{Nts|0.6}} – 3

Lanolin{{Cite web|title=Lanolin - CAMEO|url=http://cameo.mfa.org/wiki/Lanolin|access-date=2020-09-14|website=cameo.mfa.org}}{{Cite journal|last=Wilkie|first=John M.|date=1917|title=The estimation of unsaponifiable matter in oils, fats, and waxes|url=https://pubs.rsc.org/en/content/articlelanding/1917/an/an9174200200|journal=Analyst|volume=42|issue=495|pages=200–202|doi=10.1039/AN9174200200|bibcode=1917Ana....42..200W|issn=1364-5528}}

|{{Nts|80}} – 127

|{{Nts|40}} – 50

Lard{{Cite web|title=SECTION 3. Codex Standard for Fats and Oils from Animal Sources|url=http://www.fao.org/3/y2774e/y2774e05.htm|access-date=2020-09-14|website=www.fao.org}}

|{{Nts|192}} – 203

|< {{Nts|10}}

Linseed oil

|{{Nts|188}} – 196

|{{Nts|0.1}} – 2

Mineral oil

|{{Nts|0}}

|{{Nts|100}}

Olive oil

|{{Nts|184}} – 196

|{{Nts|0.4}} – 1.1

Palm kernel oil

|{{Nts|230}} – 254

|< {{Nts|1}}

Palm oil

|{{Nts|190}} – 209

|< {{Nts|1.4}}

Peanut oil

|{{Nts|187}} – 196

|{{Nts|0.2}} – 4.4

Rapeseed oil

|{{Nts|168}} – 181

|{{Nts|0.7}} – 1.1

Safflower oil

|{{Nts|188}} – 194

|< {{Nts|1.6}}

Shea butter

|{{Nts|170}} – 190

|{{Nts|6}} – 17

Soybean oil

|{{Nts|187}} – 195

|{{Nts|1.5}} – 2.5

Sunflower oil

|{{Nts|189}} – 195

|{{Nts|0.3}} – 1.2

Whale oil{{Cite book|last=Chakrabarty|first=M. M.|url=https://books.google.com/books?id=6ZOsAwAAQBAJ&dq=ester-like%20components%20such%20as%20lactones&pg=PA98|title=Chemistry and Technology of Oils & Fats |oclc=771847815 |date=November 9, 2003|publisher=Allied Publishers|isbn=978-81-7764-495-1|location=New Delhi}}{{rp|183}}

|{{Nts|185}} – 202

|< {{Nts|2}}

See also

  • {{anl|Acid value}}
  • {{anl|Amine value}}
  • {{anl|Bromine number}}
  • {{anl|EN 14214}}
  • {{anl|Epoxy value}}
  • {{anl|Hydroxyl value}}
  • {{anl|Iodine value}}
  • {{anl|Peroxide value}}
  • {{anl|Saponification}}
  • Soapmaking — Small scale process of producing soap

References