coated paper#Varieties
{{Short description|Paper coated with a compound or polymer}}
{{Use dmy dates|date=March 2024}}
Coated paper (also known as enamel paper, gloss paper, and thin paper{{cite book |author=Mark Beach |title=Getting it Printed |url=https://archive.org/details/gettingitprinted00beac_1 |url-access=registration |year=1993 |publisher=North Light Books |isbn=978-0-89134-510-7 |page=[https://archive.org/details/gettingitprinted00beac_1/page/178 178] |quote=Book paper is divided into uncoated paper (also called offset paper), coated paper (also called art paper, enamel paper, gloss paper and slick paper) and text paper.}}) is paper that has been coated with a mixture of materials or a polymer to impart certain qualities to the paper, including weight, surface gloss, smoothness, or reduced ink absorbency. Various materials, including kaolinite, calcium carbonate, bentonite, and talc,{{cite web |url=http://paperonweb.com/grade.htm#c |title=Grades of Paper |website=paperonweb.com}} can be used to coat paper for high-quality printing, such as that used in the packaging industry and in magazines.
The chalk or china clay is bound to the paper with synthetic {{linktext|viscosifier}}s, such as styrene-butadiene latexes and natural organic binders such as starch. The coating formulation may also contain chemical additives as dispersants, resins, or polyethylene to give water resistance and wet strength to the paper,{{cite book |title=Cartons, crates and corrugated board: handbook of paper and wood packaging technology |author=Diana Twede and Susan E. M. Selke |publisher=DEStech Publications |year=2005 |isbn=978-1-932078-42-8 |page=325 |url=https://books.google.com/books?id=kc0MSzFvrH8C&q=robert-gair+box&pg=PA41}} or to protect against ultraviolet radiation.
Coated papers have been traditionally used for printing magazines.{{cite web |title=How to buy paper for magazines |url=https://www.holmen.com/en/paper/insights/paper-academy/how-to-buy-paper/paper-for-magazines/ |website=holmen.com |access-date=10 October 2023 |language=en}}
Varieties
= Machine-finished coated paper =
Machine-finished coated paper (MFC) has a basis weight of 48–80 g/m2. They have good surface properties, high print gloss and adequate sheet stiffness. MFC papers are made of 60–85% groundwood or thermomechanical pulp (TMP) and 15–40% chemical pulp with a total pigment content of 20–30%. The paper can be soft nip calendered or supercalendered.{{cite book |last1=Paulapuro |first1=Hannu |title=Paper and Board grades |series=Papermaking Science and Technology |volume=18 |year=2000 |publisher=Fapet Oy |location=Finland |isbn=978-952-5216-18-9 |page=35 |chapter=1}} These are often used in paperbacks.{{Cn|date=March 2025}}
= Coated fine paper =
Coated fine paper or woodfree coated paper (WFC) are primarily produced for offset printing:{{cite book |last1=Paulapuro |first1=Hannu |title=Paper and Board grades |series=Papermaking Science and Technology |volume=18 |year=2000 |publisher=Fapet Oy |location=Finland |isbn=978-952-5216-18-9 |pages=38–39 |chapter=1}}
; Standard coated fine papers: This paper quality is normally used for advertising materials, books, annual reports and high-quality catalogs. Grammage ranges from 90–170 g/m2 and ISO brightness between 80–96%. The fibre furnish consists of more than 90% chemical pulp. Total pigment content are in the range 30–45%, where calcium carbonate and clay are the most common.
; Low coat weight papers: These paper grades have lower coat weights than the standard WFC (3–14 g/m2/side) and the grammage and pigment content are also generally lower, 55–135 g/m2 and 20–35% respectively.
; {{vanchor|Art paper}}s: Art papers are one of the highest-quality printing papers and are used for illustrated books, calendars and brochures. The grammage varies from 100 to 230 g/m2. These paper grades are triple coated with 20–40 g/m2/side and have matte or glossy finish. Higher qualities often contain cotton.
= Plastic coatings=
Plastic-coated paper includes coatings such as polyethylene or polyolefin extrusion, silicone, and wax, commonly used in products like paper cups and photographic paper. Biopolymer coatings are available as more sustainable alternatives to common petrochemical coatings like low-density polyethylene (LDPE) or mylar.{{ cite journal |last=Khwaldia |first=Khaoula |author2=Elmira Arab-Tehrany |author3=Stephane Desobry |title=Biopolymer Coatings on Paper Packaging Materials |journal=Comprehensive Reviews in Food Science and Food Safety |volume=9 |issue=1 |pages=82–91 |date=2010 |doi=10.1111/j.1541-4337.2009.00095.x |pmid=33467805 |doi-access=free}} It is most used in the food and drink packaging industry.{{Cn|date=March 2025}}
Plastic is used to enhance properties such as water resistance, tear strength, abrasion resistance, and heat sealability, etc. Some papers are laminated by heat or adhesive to a plastic film to provide barrier properties in use. Other papers are coated with a melted plastic layer: curtain coating is one common method. Printed papers commonly have a top coat of a protective polymer to seal the print, provide scuff resistance, and sometimes gloss. Some coatings are processed by UV curing for stability.{{Cn|date=March 2025}}
Most plastic coatings in the packaging industry are polyethylene (LDPE) and to a much lesser degree PET.
Liquid packaging board cartons typically contain 74% paper, 22% plastic and 4% aluminum. Frozen food cartons are usually made up of an 80% paper and 20% plastic combination.{{cite web |url=http://earth911.com/news/recycling-mystery-milk-and-juice-cartons/ |title=Recycling Mystery: Milk and Juice Cartons |date=14 November 2018 |publisher=earth911.com}}{{Better source needed|date=March 2025}}
The most notable applications for plastic-coated paper are single use (disposable food packaging):{{cite web |title=Should Plastic-Coated Paper Products be Allowed in Materials Collected for Composting? |url=https://ecocycle.org/files/pdfs/microplastics_in_compost_presentation.pdf |website=EcoCycle |archive-url=https://web.archive.org/web/20170427072337/https://ecocycle.org/files/pdfs/microplastics_in_compost_presentation.pdf |archive-date=27 April 2017 |url-status=dead}}
- Liquid packaging board for milk and juice folding cartons
- Hot and cold paper cups
- Paper plates
- Frozen food containers
- Plastic-lined paper bags
- Take-out containers
- Waterproof paper (also multi-use)
- Heat sealable paper
- Barrier packaging
Plastic coatings or layers usually make paper recycling more difficult. Some plastic laminations can be separated from the paper during the recycling process, allowing filtering out the film.{{cite web |url=http://www.pstc.org/technical_notes/to_recycle.php?subject=packaging |title=Packaging Tapes:To Recycle of Not |access-date=6 November 2007 |last=Jensen |first=Timothy |date=April 1999 |publisher=Adhesives and Sealants Council |archive-url=https://web.archive.org/web/20071109204909/http://www.pstc.org/technical_notes/to_recycle.php?subject=packaging |archive-date=9 November 2007 |url-status=dead}}{{Cite journal |last=Gruenewald |first=L. E. |author2=Sheehan, R. L. |title=Consider box closures when considering recycling |journal=J. Applied Manufacturing Systems |volume=9 |issue=1 |pages=27–29 |publisher=St Thomas Technology Press |year=1997 |issn=0899-0956}} If the coated paper is shredded prior to recycling, the degree of separation depends on the particular process. Some plastic coatings are water dispersible to aid recycling and repulping. Special recycling processes are available to help separate plastics.{{cite patent |inventor-last=/Brooks |inventor-first=Joe |publication-date=28 January 1992 |issue-date= |title=Recycling plastic coated paper product waste |country-code=US |description= |patent-number=US 5084135 A}}{{cite patent |inventor-last=Brooks |inventor-first=J G |publication-date=11 January 1994 |issue-date= |title=Method for recycling plastic coated paper product waste and polymeric film JG Brooks, BD Goforth, CL Goforth... - US Patent 5,277,758, 1994 |country-code=US |description= |patent-number=US 5,277,758}}{{cite patent |inventor-last=Markham |inventor-first=L D |publication-date=2 February 1999 |issue-date= |title=Method for recycling mixed wastepaper including plastic-containing paper and ink printed paper |country-code=US |description= |patent-number=US 5865947 A}} Some plastic coated papers are incinerated for heat or landfilled rather than recycled.
Most plastic coated papers are not suited to composting,R. McKinney: Technology of Paper Recycling, 1995, p. 351. {{ISBN|9780751400175}} but do variously end up in compost bins, sometimes even legally so. In this case, the remains of the non-biodegradable plastics components form part of the global microplastics waste problem.
= Others =
{{Unreferenced section|date=March 2025}}
Printed papers commonly have a top coat of a protective polymer to seal the print, provide scuff resistance, and sometimes gloss. Some coatings are processed by UV curing for stability.
A release liner is a paper (or film) sheet used to prevent a sticky surface from adhering. It is coated on one or both sides with a release agent.
Heat printed papers such as receipts are coated with a chemical mixture, which often contains estrogenic and carcinogenic poisons, such as bisphenol A (BPA). It is possible to check whether a piece of paper is thermographically coated, as it will turn black from friction or heat. (see Thermal paper)
Paper labels are often coated with adhesive (pressure sensitive or gummed) on one side and coated with printing or graphics on the other.
See also
- {{anl|Inkjet paper}}
- {{anl|Paperboard}}
- {{anl|Waxed paper}}
- Printing
References
{{reflist}}
Further reading
- Soroka, W, "Fundamentals of Packaging Technology", IoPP, 2002, {{ISBN|1-930268-25-4}}
- Yam, K. L., "Encyclopedia of Packaging Technology", John Wiley & Sons, 2009, {{ISBN|978-0-470-08704-6}}
External links
- {{cite web |date=2 November 2007 |title=Hidden Plastic |publisher=myplasticfreelife.com |url=https://myplasticfreelife.com/2007/11/hidden-plastic/}}
- {{cite web |title=Coated & Laminated Paper Manufacturing in the US: Market Research Report |url=https://www.ibisworld.com/industry/default.aspx?indid=417 |publisher=ibisworld.com}}
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