microvoid coalescence

File:Ductile Fracture Surface 6061-T6 Al SEM.png image of microvoid coalescence seen on a ductile fracture surface of 6061-T6 Al]]

Microvoid coalescence (MVC) is a high energy microscopic fracture mechanism observed in the majority of metallic alloys and in some engineering plastics.

Image:Microvoid.JPG

Fracture process

MVC proceeds in three stages: nucleation, growth, and coalescence of microvoids. The nucleation of microvoids can be caused by particle cracking or interfacial failure between precipitate particles and the matrix. Additionally, microvoids often form at grain boundaries or inclusions within the material.{{Cite book|title=The science and engineering of materials|last=Askeland, Donald R.|others=Wright, Wendelin J.|isbn=978-1-305-07676-1|edition= Seventh|location=Boston, MA|pages=236–237|oclc=903959750|date = January 2015}}{{Cite book|title=Mechanical properties of engineered materials|last=Soboyejo|first=W.O|date=2003|publisher=Marcel Dekker|isbn=0-203-91039-7|pages=393–394|oclc=54091550}} Microvoids grow during plastic flow of the matrix, and microvoids coalesce when adjacent microvoids link together or the material between microvoids experiences necking. Microvoid coalescence leads to fracture.Hertzberg, Richard W. Deformation and Fracture Mechanics of Engineering Materials, Fourth Edition. John Wiley and Sons, Inc, Hoboken, NJ: 1996. Void growth rates can be predicted assuming continuum plasticity using the Rice-Tracey model:{{Cite book|url=https://www.worldcat.org/oclc/190802556|title=Comprehensive structural integrity|date=2003|publisher=Elsevier/Pergamon|others=Milne, I., Ritchie, R. O., Karihaloo, B. L.|isbn=978-0-08-049073-1|edition= 1st|location=Amsterdam|pages=186–192|oclc=190802556}}

\ln\left(\frac{\bar{R}}{R_0}\right) = \int\limits_{0}^{\epsilon_q} A\left(\frac{3\sigma_m}{2\sigma_{ys}}\right)d\epsilon_v^p

where A is a constant typically equal to 0.283 (but dependent upon the stress triaxiality), \sigma_{ys} is the yield stress, \sigma_m is the mean stress, \epsilon_q is the equivalent Von Mises plastic strain, R_o is the particle size, and \bar{R} produced by the stress triaxality:

\bar{R}=\frac{R_1 + R_2 + R_3}{3}

Fracture surface morphologies

MVC can result in three distinct fracture morphologies based on the type of loading at failure. Tensile loading results in equiaxed dimples, which are spherical depressions a few micrometres in diameter that coalesce normal to the loading axis. Shear stresses will result elongated dimples, which are parabolic depressions that coalesce in planes of maximum shear stress. The depressions point back to the crack origin, and shear influenced failure will produce depressions that point in opposite directions on opposing fracture surfaces. Combined tension and bending will also produce the elongated dimple morphology, but the directions of the depressions will be in the same direction on both fracture surfaces.

References