standard wire gauge

{{cleanup|reason=This article does not define the gauge or explain its defining principles.|date=August 2022}}

{{Short description|Imperial unit for wire diameters, as defined in British Standard 3737}}

Image:Wire gauge (PSF).png

The British Standard Wire Gauge, often referred to as the Standard Wire Gauge or simply SWG, is a unit used to denote wire gauge (size) as defined by BS 3737:1964, a standard that has since been withdrawn. It is also known as the Imperial Wire Gauge or British Standard Gauge. Although its use has significantly declined, SWG sizes are still used for measuring the thickness of guitar strings and certain types of electrical wire.

In modern applications, wire size is more commonly measured in terms of cross-sectional area, expressed in square millimeters, particularly for electrical installation cables. The current British Standard for metallic materials, including wires and sheets, is BS 6722:1986, which exclusively uses metric measurements.

History

SWG was fixed by Order of Council August 23, 1883. It was constructed by improving the Birmingham Wire Gauge. It was made a legal standard on 1 March, 1884, by the British Board of Trade. SWG is not to be confused with American wire gauge, which has a similar but not interchangeable numbering scheme.

Standard

A table of the gauge numbers and wire diameters is shown below.LewcoS Wire Tables 1962{{cite web |last1=Rowlett |first1=Russ |author2=University of North Carolina at Chapel Hill |author2-link=University of North Carolina at Chapel Hill |title=American and British Wire Gauges |work=How Many? A Dictionary of Units of Measurement |url=https://www.unc.edu/~rowlett/units/scales/wiregauge.html |publisher=University of North Carolina at Chapel Hill |access-date=2011-04-06 |archive-url=https://web.archive.org/web/20180802083925/https://www.unc.edu/~rowlett/units/scales/wiregauge.html |archive-date=2018-08-02 |date=2001-03-02}} The basis of the system is the thou (or mil in US English), or {{nowrap|0.001 in}}. Sizes are specified as wire diameters, stated in thou and tenths of a thou (mils and tenths). The wire diameter diminishes with increasing size number. No. 7/0, the largest size, is {{nowrap|0.50 in.}} (500 thou or {{nowrap|12.7 mm}}) dia., No. 1 is {{nowrap|0.30 in.}} ({{nowrap|300 thou}}), and the smallest, No. 50, is {{nowrap|0.001 in.}} ({{nowrap|1 thou}} or {{nowrap|25.4 µm}}).

The system as a whole approximates an exponential curve, plotting diameter against gauge-number (each size is a approximately a constant multiple of the previous size). The weight per unit length diminishes by an average of approximately 20% at each step. Because the weight per unit length is related to the cross sectional area, and therefore to the square of the diameter, the diameter diminishes by approximately 10.6%:

:\mbox{Diameter Ratio} = 1-\sqrt{1-0.2} \approx 10.6\%

However, the system is piecewise linear, only approximating the exponential curve loosely. Thus, it runs in constant steps of {{nowrap|0.4 thou}} ({{nowrap|0.4 mil}}) through the range No. 49 - No. 39 and of {{nowrap|0.8 thou}} ({{nowrap|0.8 mil}}) through No. 39 - No. 30.

class="wikitable" style="text-align:center"

|+ British Standard Wire Gauge (SWG) diameters

SWG

! (in)

! (mm)

! Step

7/0

|0.500

|12.700

|0.036"/gauge

6/0

|0.464

|11.786

|rowspan=2| 0.032"/gauge

5/0

|0.432

|10.973

4/0

|0.400

|10.160

|0.028"/gauge

3/0

|0.372

|9.449

|rowspan=5| 0.024"/gauge

2/0

|0.348

|8.839

0

|0.324

|8.230

1

|0.300

|7.620

2

|0.276

|7.010

3

|0.252

|6.401

|rowspan=3| 0.020"/gauge

4

|0.232

|5.893

5

|0.212

|5.385

6

|0.192

|4.877

|rowspan=4| 0.016"/gauge

7

|0.176

|4.470

8

|0.160

|4.064

9

|0.144

|3.658

10

|0.128

|3.251

|rowspan=4| 0.012"/gauge

11

|0.116

|2.946

12

|0.104

|2.642

13

|0.092

|2.337

14

|0.080

|2.032

|rowspan=5| 0.008"/gauge

15

|0.072

|1.829

16

|0.064

|1.626

17

|0.056

|1.422

18

|0.048

|1.219

19

|0.040

|1.016

|rowspan=4| 0.004"/gauge

20

|0.036

|0.914

21

|0.032

|0.813

22

|0.028

|0.711

23

|0.024

|0.610

|rowspan=3| 0.002"/gauge

24

|0.022

|0.559

25

|0.020

|0.5080

26

|0.018

|0.4572

|rowspan=2| 0.0016"/gauge

27

|0.0164

|0.4166

28

|0.0148

|0.3759

|rowspan=2| 0.0012"/gauge

29

|0.0136

|0.3454

30

|0.0124

|0.3150

|rowspan=9| 0.0008"/gauge

31

|0.0116

|0.2946

32

|0.0108

|0.2743

33

|0.0100

|0.2540

34

|0.0092

|0.2337

35

|0.0084

|0.2134

36

|0.0076

|0.1930

37

|0.0068

|0.1727

38

|0.0060

|0.1524

39

|0.0052

|0.1321

|rowspan=10| 0.0004"/gauge

40

|0.0048

|0.1219

41

|0.0044

|0.1118

42

|0.004

|0.1016

43

|0.0036

|0.0914

44

|0.0032

|0.0813

45

|0.0028

|0.0711

46

|0.0024

|0.0610

47

|0.0020

|0.0508

48

|0.0016

|0.0406

49

|0.0012

|0.0305

|rowspan=2| 0.0002"/gauge

50

|0.0010

|0.0254

See also

References